Copper Wire Drawing Lubricants – Lubricool™

Exportações para todo o mundo

Fabricante baseado no Reino Unido

After-Sales Support

Mais de 30 anos de experiência

Wire drawing lubricant designed to be water-soluble and high-performance for copper and other non-ferrous metal drawing, rolling and annealing

Lubricool is our industry-renowned range of wire and cable drawing lubricants developed to deliver high-performance lubrication to non-ferrous wire manufacturers. Supplying wire drawing lubricants to customers across the world, our Lubricoolrange is formulated with the latest in synthetic technologies having being developed with over 30 years of expertise to work from rod to superfine wire.

Offering the peak of wire drawing lubricant technology, being developed with precision and care at our leading UK-based manufacturing site, by our team of expert technicians and chemists at our state-of-the-art lab. Our team continues to work to create the best product on the market.

Lubricool is designed for performance over a wide variety of operating conditions. As a result, it is currently in use by many of the world’s leading cable and non-ferrous wire producers. Lubricool™ is also recognised and endorsed by many of the leading machine manufacturers, including NIEHOFF, SAMP and SICTRA.

Metalube’s service is renowned for its global capacity, high performance quality and unmatched after-sales support. With over 30 years of expertise in the field, Lubricoolstands as the peak of high-performance protection, designed to offer the most precise and effective wire lubricant.

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Características e benefícios

  • Máxima proteção para matrizes e cones, aumentando as velocidades de desenho.
  • Os aditivos de detergência superiores mantêm a limpeza ideal na máquina.
  • Excelente estabilidade da emulsão e resistência à formação de sabão, maximizando a vida útil do reservatório.
  • Reduz a frequência de interrupção do fio.
  • Boa resistência ao ataque bacteriano e fúngico.
  • Característica de baixa formação de espuma.
  • Excelente capacidade de filtração tanto no tipo de mídia (papel) quanto nos sistemas de hidrociclone.
  • As propriedades anticorrosivas superiores protegem as peças da máquina e a superfície do fio.

The highest standards of cleanliness for wire drawing machines

Our superior detergent additives ensure that our lubricool range of lubricants maintain the highest standards of cleanliness within the copper wire drawing machine.

Common issues within the wire drawing process, such as bacterial build-up and fungal attacks are greatly reduced with Lubricool’s improved resistance. We offer in-house sample testing, which assures you of continued care and solutions when using our products.

High resistance lubricant for unmatched stability

Lubricool offers unmatched emulsion stability against the competition, this ensures that our wire drawing lubricant has a higher resistance to soap formation within the wire drawing machine and more stability within the wire drawing process overall.

This leads to the maximum sump life of the product, cutting down on restocking and maintenance costs overall.  

The ultimate protection in wire drawing

Due to Lubricool’s superior protective capabilities, our lubricant can offer heightened protection, ensuring that minimum wire breakage is reduced within the drawing process. Cutting down on maintenance, downtime and offering further savings.

Our wire drawing lubricant has excellent filterability on both media (paper) types and hydrocyclone systems. As well as improved anti-corrosion protections for your machine parts and wire surfaces.

Why is lubricant needed for the wire drawing process?

Lubricants play a vital role in the wire drawing process by significantly reducing the friction that occurs between the wire and the die. This reduction in friction not only allows for the necessary slip of the wire on the capstan helping to manage speed differential, it also creates a smoother drawing process contributing to a finer surface finish on the wire.

Additionally, wire drawing lubricant aids in heat management, effectively dissipating the heat generated from the friction. This helps prevent potential damage to both the wire and the die from overheating.

Lubricants contribute to the longevity of the drawing dies by minimising wear and tear, reducing the frequency of maintenance and replacement, which in turn lowers operational costs.

This preservation of the die’s condition also ensures that the quality of the wire remains consistent, as it prevents direct metal-to-metal contact that could otherwise alter the wire’s properties.

Unmatched aftercare

We perceive every transaction as a partnership. This philosophy ensures that our engagement with you extends beyond the delivery of Lubricool to your premises. We provide an unmatched level of aftercare and continued support following your decision to incorporate Lubricool into your operations.

Our aftercare encompasses a range of tailored services, including detailed site visits conducted by our team of experts. These professionals collaborate closely with your engineers and on-site personnel to gain a deeper understanding of your processes and address any concerns or challenges you may face. This collaborative approach guarantees that our services are designed to meet your unique requirements, facilitating optimal outcomes for all.

Furthermore, our commitment to excellence is underscored by our art-of-the-art, in-house laboratory testing and research capabilities. This allows us to provide you with the most current assessments of your wire drawing emulsion, ensuring optimisation of our products and services to your needs.

A global reach 

Metalube offers industry-defining solutions on a global scale. With Partnerships in over 100 countries, our lubricant solutions are designed to work worldwide.

With a presence across the globe and offices in the UK, UAE, India, China and Brazil we have the global expertise to work with clients anywhere in the world. Our diverse network of distributors gives us the capacity to work with wire drawing facilities across the world.

Our expert sales and aftercare team are equipped to deal with partnerships across continents, allowing us to maintain our unmatched aftercare across borders. It’s our ability to offer an unbeatable service on a worldwide scale that makes Metalube the preferred choice in wire drawing operations across the world.

‘With a higher quality product that offers innovation and premium protection, Lubricool delivers the very best solution for the copper wire drawing industry’

Andy Lewis, Commercial Manager

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Metalube overhead conductor grease production line

Tamanhos de embalagem

Os produtos Lubricool ™ estão disponíveis em barris de 205 litros ou IBCs de 1000 litros

Lubricool ™ 22G

Lubrificante de decomposição de haste de alto desempenho

Lubricool ™ 44

Extremely high lubricity for larger rod sizes, shaped wire & brass

Lubricool ™ 11

Idealmente adequado como um lubrificante universal para trefilagem de haste, intermediário e fino

Lubricool ™ 318

Lubrificante multi-fio comprovado por muito tempo para fornecer excelente desempenho

Lubricool ™ 319

Lubrificante de trefilação multifios de alta lubrificação

Lubricool ™ 250B

Lubrificante sintético para alta limpeza e excelente lubrificação de trefilagem ultrafina

Lubricool ™ AC

Lubrificante de recozimento em linha

Lubricool ™ 450

Semi-synthetic copper wire drawing lubricant

Lubricool ™ 255B

Synthetic ultrafine wire drawing lubricant suited for wire down to 0.010 mm diameter
NASA grade ultrafine copper wire produced using copper wire drawing lubricant Lubricool
Estudo de caso
 
 

Fio superfino de grau espacial produzido para a NASA usando Lubricool ™ 318A

Sarkuysan Elektrolitik Bakir Sanayi Ve Ticaret A.Ş é um produtor de renome internacional de uma variedade de produtos de cobre, desde hastes e tubos até fios superfinos.

Copper wire drawing machine at Bahra cables using Lubricool 22G
Estudo de caso
 
 

Lubricool ™ 22G atende às demandas de produção de cabos Bahra

Bahra Cables é um dos maiores produtores e distribuidores de fios industriais e produtos de cabos de energia na região do Golfo.

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