Why the Wire Industry Demanded the Next Generation of Copper Wire Drawing Lubricants

How Lubricool™ 960 Sets a New Standard in Copper Wire Drawing Lubrication for a Leading European Wire Producer

A solution is only as good as the results it provides… Luckily, Lubricool™ 960 has already excelled during initial case studies, offering manufacturers some truly game changing results.  

During a recently conducted product trial at a leading bimetallic manufacturer in the UK, Lubricool™ delivered the following key results: 

Here’s what Lubricool™ 960 achieved:

  • 58% reduction in antifoam addition rate
  • 76% decrease in die replacement rate
  • 75% reduction in wire break rates
  • 100% reduction in fungicide, completely eliminating fungicide during fill life
  • 58% reduction in biocide addition rate
  • 20% increase in fill life

Lubricool™ 960

The Next Generation of Copper Wire Drawing Lubrication at a Glance

Features and Benefits

  • Sustainability at its core: Mineral oil–free formulation supports cleaner production, easier waste management, and improved operator and environmental safety.
  • Optimal lubrication: Protects tooling and ensures an exceptional surface finish.
  • Superior cooling: Provides exceptional heat dissipation to keep dies and wire cool, reducing wear and improving process efficiency.
  • Excellent copper soap resistance: Minimises build-up for smoother operation and longer tool life.
  • Machine cleanliness: Maintains clean machinery and excellent bacterial resistance.

Lubrication That Stays Ahead of the Competition for Modern Wire Drawing Machines

INCREASE DIE LIFE
Provides exceptional heat dissipation to keep dies cool, reducing wear and improving process efficiency.
LESS WIRE BREAKS IN USE
Meets the demands of high wire counts and drawing speeds, with low wire breakage levels.
SUPERIOR CLEANLINESS & DETERGENT
Lubricool™ 960 offers superior cleanliness, detergency, and copper contamination resistance, compared to industry standard lubricants.
HIGHER RESISTANCE TO COPPER CONTAMINATION
Lubricool™ 960 has shown less copper contamination than industry standard lubricants.
INCREASE SUMP LIFE
Maintains clean machinery and excellent bacterial resistance, leading to longer sump life and extended protection.

How Does Lubricool™ 960 Compare to the Competition?

Frequently Asked Questions

Why is Lubricool™ 960 a more sustainable lubricant

Sustainability is at the core of Lubricool 960. Developed to help manufacturers reduce environmental impact, it offers a fully synthetic, mineral oil-free solution for modern wire drawing operations. By eliminating mineral oil, Lubricool 960 supports cleaner production, easier waste management, and improved operator and environmental safety - without compromising performance.

Why is Lubricool™ 960 the next generation of copper wire drawing lubrication?

As demands for higher production output and efficiency increase for wire manufacturers, the demand on lubricant performance also increases. Lubricool 960 has been designed as a next generation solution for copper wire drawing with increased sump life, decreased lubricant reactivity and reduced downtime. Plus, Lubricool™ 960 reduces energy consumption, making Lubricool 960 our most sustainable product to date.

What makes Lubricool 960™ different to Lubricool 318?

Lubricool™ 960 has been formulated with enhanced cleanliness and improved emulsification properties. This ensures a reduction in the formation of copper deposits, maximised sump life and improved stability. In short, it offers the same great quality of our previous generation, just better! 

Can Lubricool™ 960 only be used for copper wire drawing?

In short, no. Lubricool™ 960 can be used for all non-ferrous wire drawing, whether that is single wire or multiwire drawing applications. For more information regarding this, please contact us, and we'd be happy to chat further. 

How can I purchase Lubricool™ 960?

You can purchase Lubricool™ 960 by speaking to our sales team here. Our expert advisors will be able to recommend the best product and support you throughout the sales process and continued after-sales support.

Where is Lubricool™ 960 available?

Globally! Metalube operate a truly global business with products manufactured at our UK headquarters. We operate across the world with offices in Europe, the Middle East, India, Brazil, China and South East Asia. 

Enquire now to speak to an expert

Please submit the below contact form to get in touch with an expert

en_GBEnglish