Why the Wire Industry Demanded the Next Generation of Copper Wire Drawing Lubricants

How Lubricool™ 955 Sets a New Standard in Copper Wire Drawing Lubrication for a Leading European Wire Producer

A leading European wire producer faced several critical challenges on their 28-wire NIEHOFF machine, including copper soap deposits, high levels of bacteria and fungus, and difficulty obtaining accurate refractometer readings. 

Here’s what Lubricool™ 955 achieved:

Improved Emulsion Stability: Key performance and process efficiency improved.

Copper Soap-Free: No copper soap formation on dies or capstans with zero additives required.

Increased Sump Life: No emulsion change required for 14 months and counting!

Reduced Cleaning Intervals: The frequency of cleaning significantly improved.

High Performance: Meets the demands of high wire counts and drawing speeds, with the lowest wire breakage ratio in the group.

Lubricool™ 955

The Next Generation of Copper Wire Drawing Lubrication at a Glance

Features and Benefits

  • Semi-synthetic lubricant for high-speed copper and tinned copper  wire drawing
  • Specifically designed for fine and superfine multi-wire machines (16 to 64 wires)
  • Provides optimum boundary lubrication to protect tooling and deliver outstanding surface finish on drawn wire.
  • Excellent emulsion stability extends service life, thereby minimising disposal and downtime costs.
  • Unparalleled resistance against the formation of copper soaps
  • Superior cleanliness of both machines and wire surface
  • Reduces wire break frequency
  • Superior anti-corrosion properties to protect machine parts and the wire surface

Lubrication That Stays Ahead of the Competition for Modern Multi-Wire Machines

STRONG BUFFERING CAPABILITY
Total pH of Lubricool™ 955 is maintained – this lowers the maximum pH value without compromising the strong buffering effect against drops in pH value

 

LESS WIRE BREAKS IN USE
Meets the demands of high wire counts and drawing speeds, with low wire breakage levels.
SUPERIOR CLEANLINESS & DETERGENT
Lubricool™ 955 offers superior cleanliness, detergency, and copper contamination resistance, compared to industry standard lubricants.
HIGHER RESISTANCE TO COPPER CONTAMINATION
Lubricool™ 955 has shown 10x less copper contamination than industry standard lubricants in a 28-wire NIEHOFF multi-wire machine.
MAINTAINED EMULSION STABLITY
 Lubricool™ 955 maintains its performance for longer than industry standard lubricants, especially when exposed to temperature and copper contamination.

How Does Lubricool™ 955 Compare to the Competition?

Frequently Asked Questions

Why is Lubricool™ 955 the next generation of copper wire drawing lubrication?

As demands for higher production output and efficiency increase for wire manufacturers, the demand on lubricant performance also increases. Lubricool 955 has been designed from it’s formulation for the next generation of copper wire drawing with increased sump life, decreased lubricant reactivity and reduced downtime. Lubricool has been created specifically for the current and future demands of the changing copper wire drawing industry.

What makes Lubricool 955™ different to Lubricool 318?

Lubricool™ 955 has been formulated with enhanced cleanliness and improved emulsification properties. This ensures a reduction in the formation of copper deposits, maximised sump life and improved stability. In short, it offers the same great quality of our previous generation, just better! 

Can Lubricool™ 955 only be used for copper wire drawing?

In short, no. Lubricool™ 955 has been used successfully to draw tin-plated copper wire by a world-leading European wire producer. For more information regarding this, please contact us, and we'd be happy to chat further. 

How can I purchase Lubricool™ 955?

You can purchase Lubricool™ 955 by speaking to our sales team here. Our expert advisors will be able to recommend the best product and support you throughout the sales process and continued after-sales support.

Where is Lubricool™ 955 available?

Globally! Metalube operate a truly global business with products manufactured at our UK headquarters. We operate across the world with offices in Europe, the Middle East, India, Brazil, China and South East Asia. 

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